FMEA application in production processes and its effects to the manufacturer

The FMEA (Failure Mode and Effects Analysis) method is a systematic approach used to identify potential failure modes in production processes, as well as the associated effects and likelihood of those failures occurring. The FMEA method helps to prioritize potential failure modes based on their potential impact, allowing organizations to address the most critical issues first. This article presents a comprehensive review of the FMEA method, including its history, principles, and steps. The article also discusses the benefits of the FMEA method for companies, including improved product quality, reduced costs, and enhanced customer satisfaction. The FMEA form is an essential component of the FMEA process, as it helps to ensure that all relevant information is captured and organized in a structured manner. This article will introduce the FMEA method and provide an overview of the FMEA form, including its various sections and how it is used in the FMEA process. The aim of this article is to provide a comprehensive analysis of FMEA and the ways in which it is applied, to ensure the applicability of FMEA to manufacturing processes for manufacturers. In this way, manufacturers will benefit in time, budget, energy and profitability. In addition, with FMEA, problems will be prioritized according to their criticality, and errors will be intervened at the right time and in the fastest way. In the article, an FMEA form will be created for the steel rope production process as a study case, and the benefit and profitability it will provide to the manufacturer will be revealed. In this way, the effect of FMEA in a production process will be embodied.

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Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).