An in-house numerical code to assist in designing a small-scale red-hot air furnace

The implementation of a sustainable development concept that involves an improvement of resource use efficiency, whilst maximizing the utilization of locally available biomass resources, has contributed to an increased interest in the combined heat and power systems based on externally fired gas turbines. Since the high-temperature gas/gas heat exchangers intended to heat the turbine inlet air are the key components of such systems, intensified research on exchangers of this type has been observed over the last decade. This work presents the in-house calculation code developed to analyze the heat transfer between the hot-side and cold-side streams in the small-scale red-hot air furnace of a unique design. The performed calculations, based on the assumed thermal and flow operation parameters and technical specifications, allowed to determine the required heat exchange surface area of the furnace to achieve the target outlet conditions. The calculation code allows for determining the geometry of a furnace, including its overall dimensions, number of tubes, and their bent sections in the heat exchange parts. The study of the laboratory-scale furnace performance has demonstrated its good agreement with the simulation results, thereby proving the code a reliable tool in designing.