Self reinforced polymer-polymer composites

Purpose: Purpose of this paper is the applying of new technology in injection moulding technique and investigation of reinforcement of PC as dispersed phase inside PP matrix. Second aim of work is enrichment of those composites by nanoclay and analyzing mechanical behaviour of nanocomposites. Design/methodology/approach: According to design of experiments (DOE) specimens were injection moulded in the shape of rectangular bars. Additionally advanced technology of melt manipulation inside mold cavity after injection was used. To achieve this purpose Ferromatik Milacron injection moulding machine, equipped with externally controlled mold was used. Findings: Addition of nanoclay clearly presents highly reinforced system, especially for neat matrix. Evenly dispersed PC particles within PP majority show reinforcement as well. Inducement of shear rate in injection moulding radically improved absorption of energy in nanocomposite. Research limitations/implications: Different variation of material composition, such combination with other polymers and use of different reinforcements (flexible or either rigid) is required to be checked in the further work. Practical implications: Reinforcement obtained thanks to dispersed phase and nanofillers creates composites with improved mechanical properties. Originality/value: Morphology development reflects on mechanical behaviour. Its manipulation may affect and improve mechanical properties. Use of advanced technologies opens wide range of possibilities in processing of polymer based systems. At present there is limited number of research of processing-structure-properties relationships of polymer-polymer composites and nanocomposites.