Use of the Niyama criterion to predict porosity of the mushy zone with deformation

The article presents new results on the use of the Niyama criterion to estimate porosity appearance in castings under hindered shrinkage. The effect of deformation of the mushy zone on filtration is shown. A new form of the Niyama criterion accounting for the hindered shrinkage and the range of deformation localization has been obtained. The results of this study are illustrated by the example of the Niyama criterion calculated for Al-Cu alloys under different diffusion conditions of solidification and rate of deformation in the mushy zone. Derived equations can be used in a mathematical model of the casting solidification as well as for interpretation of the simulation results of casting solidification under hindered shrinkage. The presented study resulted in a new procedure of using the Niyama criterion under mushy zone deformation.