Effect of Physico-Chemical Properties of Submerged Arc Welding Fluxes on Pipeline Steel - A Brief Review

Pipeline welding is an integral part of oil and gas exploration industries. Often the welded joint failures were due to lack of weld quality, improper heat treatment and even poor workmanship. Further, the use of new material in pipeline industry puts focus on a better understanding of qualifying requirements of welding for reducing the failures in future. This necessitates the need for development and design of suitable welding fluxes for joining these materials. In this paper an attempt is made to study the effects of submerged arc welding fluxes on weldability as well as structural integrity issues in pipeline steels. Physicochemical and thermophysical properties of submerged arc fluxes widely affects the mechanical behaviour of pipeline steels. This paper presents an overview of the role of welding parameters, flux composition, cooling rate, slag behaviour and physicochemical properties of slag on final welded joint properties such as tensile strength, impact toughness etc. during submerged arc welding.